Ca-Fe Cored Wire: Cut Steelmaking Costs

Ca-Fe Cored Wire: Cut Steelmaking Costs

It is made by coating a mixture of metallic calcium and a certain proportion of iron powder. The core material is a mixture of 25-35% calcium granules and the remainder iron powder, with steel strip as the sheath. It is mainly used as a deoxidizer and desulfurizer in the steelmaking process. Advantages: ①. Adding cored wire during steelmaking avoids the formation of long, strip-shaped sulfide inclusions, thus improving the anisotropy of the steel; ②. With the help of a wire feeder, it is rapidly fed into the molten steel, dissolving deep within the molten steel, reducing nozzle blockage, and achieving deoxidation, desulfurization, and inclusion removal; ③. It allows for fine-tuning of the composition, increasing the yield of metals and rare earth elements, and ensuring compositional stability. It reduces the amount of precious elements added, lowering refining costs.
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Description

Technical Parameters

    Calcium-Iron Cored Wire Calcium-iron cored wire is a specialized wire feed material for steel refining in the metallurgical industry. It uses 25%-35% calcium granules and 65%-75% iron powder as the core material, with cold-rolled low-carbon steel strip as the outer sheath, and is manufactured through a coating rolling process. It is the preferred material for calcium treatment of low-carbon steel, ultra-low-carbon steel, and other pure steels.

    The mainstream models are Ca30 and Ca40, with diameters of 13-13.5mm (suitable for small and medium-sized electric furnaces) and 16mm (suitable for large electric furnaces), and a single coil weight of 500-1000kg. Its core advantages include a calcium recovery rate of 8%-15%, a cost reduction of 10%-15%, a steel temperature drop of ≤8℃/min, and environmentally friendly and simple operation.

    It can efficiently deoxidize (final oxygen ≤20×10⁻⁶), deeply desulfurize (efficiency 30%-50%), modify inclusions, improve steel toughness and fatigue life, and also improve continuous casting castability. Suitable for calcium treatment before refining in LF and RH furnaces and continuous casting, compatible with various high-end steel grades, with market demand growing at an average annual rate of 8%-10%. When using this product, it is necessary to control the wire feeding depth and amount, and store it in a dry place to prevent core material failure.

 

 

Product Model: CaFe (Mainstream Grades: Ca30, Ca40)

Production Process: Calcium-iron alloy crushing / grinding and powdering / low-carbon steel strip uncoiling and coating / rolling and forming / fixed-length coiling / packaging and warehousing

Product Application: Used in the steelmaking and hot metal refining processes of the metallurgical industry. Suitable for production scenarios of ordinary carbon steel, low-alloy steel, high-strength rebar, cast iron, etc. It can achieve deoxidation, desulfurization, and inclusion modification of molten steel, improving the crack resistance, toughness, and casting performance of steel.

Product Shape: Cylindrical wire (diameter optional 13-13.5mm, 16mm, can be adapted to wire feeding equipment as needed)

Chemical Content: Ca: 25%-35%, Fe: 65%-75%, C≤0.1%, S≤0.03%

Specifications: Core powder weight 230-250g/m, steel strip thickness 0.4±0.2mm, single coil weight 500-1000kg (industry standard)

 

product-808-834

 

 

FAQ

 

Q1:How can we guarantee quality?
A1:Always a pre-production sample before mass production;Always final Inspection before shipment.

 

Q2:Why should you buy from us not from other suppliers?
A2:Our team has ten years of export experience in ferroalloy industry, providing customers with satisfactory service is our purpose, to provide

customers with optimal solutions is our only goal.

 

 

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